Rosenberger
Cable Assemblies.

Why this is relevant — Rosenberger automotive coax assemblies share the deviation management process class this thermal imaging program resolved.

A European thermal imaging OEM experienced a critical production halt due to high impedance defects in a micro-coaxial cable assembly used for a beta production series.

Challenge

1296 out of 2000 units of AWG#40 CABLINE-VS 1:1 100mm micro-coax assemblies failed due to high impedance, leading to order cancellation, a demand for refunds, and a major trust deficit.

Solution

Halted production immediately and conducted joint technical analysis with the customer's engineering team to identify the root cause (specification definition and testing method mismatch). Updated specifications, provided new test reports, manufactured new samples, and processed a replacement order for the defective units.

Result

Successfully resolved the quality complaint, secured a replacement order for the 1296 defective units, and maintained the long-term partnership despite the severe initial defect rate.

Why this is relevant — Rosenberger automotive coax assemblies share the custom braided cable class this mining program resolved.

During a custom wiring harness project for the mining sector, the client expanded their requirements to include highly specialized braided cables and specific identification methods.

Challenge

The client required precise braided cable configurations with specific core colors, AWG sizes, and stripe patterns, alongside laser-etched markings and injection-molded connectors, testing the supplier's material sourcing and customization capabilities.

Solution

Confirmed capability to source and manufacture the exact braided cable specifications and integrate laser-etched markings and injection-molded connectors into the assembly, providing detailed technical validation.

Result

Client expanded the scope of inquiry to include these custom components, showing increased trust in the supplier's comprehensive customization capabilities for specialized mining applications.