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WH-00 · Wire Harness HubWire
Wire
Harness.
Custom OEM wire harness manufacturing for robotics, EV, medical, aerospace, and industrial automation. AWG 32 to AWG 4, IPC-A-620 Class 3 workmanship, single-unit prototype to 100K+ volume production.
Wire rangeAWG 32–4
WorkmanshipIPC-620 C3
Lead time48h proto
First-pass yield99.7%
Spec Index · WIRE HARNESS
By spec, not by adjective.
WH-0101
Custom Wire Harness.
Custom wire harness manufacturer.
Open spec WH-0202Waterproof Wire Harness.
IP67 / IP68 waterproof wire harness manufacturer.
Open spec WH-0303High-Voltage Harness.
High-voltage EV wire harness manufacturer up to 1000VDC.
Open spec WH-0404Overmolded Harness.
Overmolded cable assembly manufacturer.
Open spec WH-0505Rapid Prototype.
Rapid prototype wire harness — 48 hour lead time.
Open spec WH-0606EV Wire Harness Programs.
EV wire harness manufacturer — 800 VDC HV interconnect, HVIL safety loop, BMS signal, charging-port.
Open spec WH-0707Battery Pack Wire Harness.
Battery pack wire harness manufacturer — cell-tap voltage sense, BMS slave, thermistor balanced, busbar hex-crimp.
Open spec WH-0808Drone & UAV Wire Harness.
Drone / UAV wire harness manufacturer — weight-optimized AWG, XT60 / XT90 battery, Pico-Blade signal, GMSL2 / U.
Open spec WH-0909Agricultural Wire Harness.
Agricultural equipment wire harness manufacturer — ISO 11783 ISOBUS, SAE J1939 CAN, Deutsch DT/DTM/DTHD sealed.
Open spec WH-10010Mining & Heavy-Duty Wire Harness.
Mining + heavy-duty wire harness manufacturer — haul truck, excavator, power tool, last-mile EV, PTC heater, military ground vehicle.
Open spec WH-11011Marine Wire Harness.
Marine wire harness manufacturer — engine, battery bank, NMEA 2000, navigation electronics, USV.
Open spec WH-12012Solar Wire Harness.
Solar wire harness manufacturer — UL 4703 / IEC 62930 PV wire, authorized Stäubli MC4 / MC5 connectors, 1500 / 2000 VDC utility-scale, arc-fault detection compatible, 25-year service life rated.
Open spec WH-13013LiDAR & Sensor Wire Harness.
LiDAR + sensor wire harness manufacturer — M12 X-code Ethernet, GMSL2 / FPDLink-III HSD, Hirose HR10, PTP-IEEE 1588 time-sync.
Open spec WH-14014Servo Motor Wire Harness.
Servo motor wire harness manufacturer — Yaskawa, Siemens SINAMICS, Beckhoff, Rockwell, Mitsubishi MR-J.
Open spec WH-15015Power Cable Harness.
Power cable harness manufacturer — hex-crimp ring lugs, mechanical compression terminals up to 1000 A.
Open spec WH-16016Control Panel Wire Harness.
Control panel wire harness manufacturer — UL 508A, IEC 60204-1.
Open spec WH-17017Harness Connector Solutions.
Wire harness connector solutions — 4,800+ stocked SKUs across Molex, JST, TE, Deutsch, Amphenol, Hirose, Aptiv, JAE.
Open spec WH-18018Precision Quotation & Engineering Service.
Precision quotation & engineering service — 4-hour DFM, 48-96 hour rush prototype, 1-unit MOQ, EPLAN / Altium / photo intake, obsolete-part detection, PPAP / FAI documentation.
Open spec WH-19019Blast Detection Wire Harness.
Blast detection wire harness manufacturer — MIL-DTL-38999 / 26482, MIL-W-22759 wire, MIL-STD-810G environmental, MIL-STD-461F EMI.
Open specCapability Stack · WHY_VEINWIRE
What the procurement deck never says.
CAP-0101
EPLAN-native intake
Drawings stay in source format. No redraw, no tolerance loss between RFQ and build sheet.
CAP-0202
Single-unit pilot pricing
Prototype quantity 1 at 2.5× volume rate. No MOQ for engineering validation.
CAP-0303
PPAP Level 3 standard
Dimensional report, IMDS, capability study, control plan on every automotive NPI.
CAP-0404
Operator traceability
Every crimp, splice, and overmold logged with operator badge ID + timestamp via ERP.
CAP-0505
4,800+ stocked SKUs
Molex, JST, TE, Deutsch, Amphenol, Hirose active inventory — no 8-week connector sourcing wait.
CAP-0606
Hipot 1500VAC default
Every HV harness 100% hipot tested. Continuity + visual inspection on every unit.
FAQ · WIRE HARNESS_QUERIES
Hub-level questions.
What is your minimum order for wire harness production?+
1 unit for prototypes and engineering validation. 50 units for first production runs. No enforced floor on NPI builds — bring us a single drawing and we will quote against it.
Which workmanship class do you build to?+
IPC/WHMA-A-620 Class 2 or Class 3, specified at quote. Class 3 is required for mission-critical (aerospace, medical, automotive safety) — adds 30-40% to unit cost due to more stringent inspection criteria.
Do you handle high-voltage EV traction harnesses?+
Yes — up to 1000VDC continuous, 1500VAC hipot tested. UL 758 orange-jacket wire, HVIL safety interlock, Aptiv Megafit / TE HVA280 / Amphenol Powerlok connector families in stock.
How fast is RFQ turnaround?+
24 hours or less for standard harness RFQs. 36-48 hours for complex DFM-heavy programs (overmolded, certified-vertical, mixed-connector assemblies).
What connector families do you stock?+
Molex (MX150, Mini-Fit, Pico-Blade, KK), JST (GH, SH, ZH, PH, XH, EH), TE Connectivity AMP/Faston/MQS, Deutsch DT/DTM/DTP, Amphenol AT/RJF, Hirose DF-series. Bring us a connector by part number — if it is buyable, we crimp to it.
Can you build mil-spec harnesses?+
We build to MIL-W-22759 wire spec and MIL-DTL-38999 connectors for civil aerospace and ground support equipment. We are not currently ITAR-registered — defense / ITAR-controlled programs route through a US-based ITAR partner shop.
Engage · WIRE HARNESS_CTA
Move your wire harness program forward.
Submit RFQ or talk to engineering — response within 4 business hours. Response within 4 business hours. No obligation. Drawings stay under NDA.