Micro-Fit 3.0
Cable Assemblies.

Why this is relevant — Micro-Fit assemblies share the same high mix low volume crimp discipline this energy storage case demanded.

A German battery integrator required ongoing small-batch production across multiple evolving battery module assemblies over a multi-year period.

Challenge

The customer had a high-mix, low-volume requirement, ordering various custom assembly models in quantities ranging from 200 to 500 pieces, requiring flexible production setups to handle frequent model changes without excessive cost or delay.

Solution

Implemented flexible manufacturing processes to accommodate frequent changeovers between different custom assembly models, supporting the customer's product iteration lifecycle from prototyping through to small-batch production.

Result

Sustained a multi-year relationship supporting the customer's product evolution, successfully fulfilling repeat orders of 200-500 units across 4+ distinct custom assembly models.

Why this is relevant — Micro-Fit assemblies share the same prototype to production scaling crimp discipline this currency technology case demanded.

An Indian subsidiary of a global currency-technology OEM required custom cable assemblies for banknote-processing R&D, starting with small prototype batches and scaling to mass production.

Challenge

Managing the transition from 10-20 piece sample orders to a 500-unit MOQ mass production while maintaining consistent quality and meeting aggressive 2-3 week lead times.

Solution

Provided flexible sample manufacturing via streamlined payment channels for fast procurement, followed by structured mass production setup with MOQ 500 sets, accommodating annual volumes of 5-10K units.

Result

Successfully transitioned from prototype to mass production, securing a multi-year repeat program with annual volumes reaching 5,000-10,000 units.